KOSUN Shear Pump: Key Equipment and technical advantages for efficient slurry preparation
2025-08-05
In drilling operations for energy extraction such as oil and natural gas, shear pumps are indispensable key equipment and can be regarded as a "powerful assistant" for improving the efficiency of mud preparation. It effectively resolves the problems of slow mud preparation speed and serious material waste in traditional methods, which is of great significance for reducing drilling costs and improving operational efficiency.
The working principle of the KOSON shear pump is based on high-speed shear mixing technology. This equipment, by providing a high displacement and head, strongly shears bentonite and polymers during the slurry preparation process, significantly enhancing the hydration degree of bentonite while rapidly diluting, shearing and hydrating the polymers. This efficient mixing method can quickly prepare high-performance mud, significantly shorten the mud preparation time, and provide high-quality working medium for subsequent drilling operations.
From the perspective of application effects, KOSUN shear pump has technical advantages. Firstly, its highly efficient shearing effect can save the amount of bentonite used by more than 30%, significantly reducing material costs. Secondly, the equipment can quickly complete the mud preparation, improving the overall drilling operation efficiency. Furthermore, its stable displacement and head output ensure the quality and continuity of mud preparation. These advantages make KOSUN shear pump an important device for enhancing economic benefits in modern drilling operations.
In actual drilling operations, the performance of KOSUN shear pump is remarkable. For instance, in a certain shale gas development project, it takes 6 to 8 hours to prepare the mud using the traditional method, and the amount of bentonite used is large while the hydration effect is not ideal. After the introduction of KOSUN shear pump, the slurry preparation time was shortened to 2-3 hours, the amount of bentonite was reduced by 30%, and the performance of the prepared slurry was more stable and reliable. This not only significantly enhanced the drilling efficiency but also reduced the mud preparation cost by approximately 15%, bringing considerable economic benefits to the project.
With the development of drilling technology towards high efficiency and economy, the requirements for mud preparation equipment are also constantly increasing. In the future,KOSUN shear pumps will continue to upgrade towards intelligence and energy conservation. On the one hand, by optimizing the shear structure and power system, the mixing efficiency and hydration effect can be further enhanced; On the other hand, by integrating automatic control technology, precise regulation of the preparation process can be achieved, ensuring the quality of the mud while maximizing cost savings and providing stronger technical support for drilling operations.
The working principle of the KOSON shear pump is based on high-speed shear mixing technology. This equipment, by providing a high displacement and head, strongly shears bentonite and polymers during the slurry preparation process, significantly enhancing the hydration degree of bentonite while rapidly diluting, shearing and hydrating the polymers. This efficient mixing method can quickly prepare high-performance mud, significantly shorten the mud preparation time, and provide high-quality working medium for subsequent drilling operations.
From the perspective of application effects, KOSUN shear pump has technical advantages. Firstly, its highly efficient shearing effect can save the amount of bentonite used by more than 30%, significantly reducing material costs. Secondly, the equipment can quickly complete the mud preparation, improving the overall drilling operation efficiency. Furthermore, its stable displacement and head output ensure the quality and continuity of mud preparation. These advantages make KOSUN shear pump an important device for enhancing economic benefits in modern drilling operations.
In actual drilling operations, the performance of KOSUN shear pump is remarkable. For instance, in a certain shale gas development project, it takes 6 to 8 hours to prepare the mud using the traditional method, and the amount of bentonite used is large while the hydration effect is not ideal. After the introduction of KOSUN shear pump, the slurry preparation time was shortened to 2-3 hours, the amount of bentonite was reduced by 30%, and the performance of the prepared slurry was more stable and reliable. This not only significantly enhanced the drilling efficiency but also reduced the mud preparation cost by approximately 15%, bringing considerable economic benefits to the project.
With the development of drilling technology towards high efficiency and economy, the requirements for mud preparation equipment are also constantly increasing. In the future,KOSUN shear pumps will continue to upgrade towards intelligence and energy conservation. On the one hand, by optimizing the shear structure and power system, the mixing efficiency and hydration effect can be further enhanced; On the other hand, by integrating automatic control technology, precise regulation of the preparation process can be achieved, ensuring the quality of the mud while maximizing cost savings and providing stronger technical support for drilling operations.
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